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PS Foam Recycle Machine

    PS Foam Recycle Machine

    The PS Foam Recycle Machine is designed to process waste polystyrene foam efficiently into reusable compacted material. It is ideal for recycling EPS, XPS, and other foam packaging waste from factories, warehouses, and distribution centers. With advanced crushing, melting, and densifying technology, this machine reduces foam volume dramatically, lowering storage and transportation costs. Built for continuous operation, it features stable performance, easy maintenance, and energy-saving components. The recycled output can be reused in plastic manufacturing applications. Suitable for industrial...
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Fully Automatic Model can crushing and recycling PS foam scraps. Flow chat: Material -Put into-Crush-Inhalation storage silos-Melt-Extrude-Water tank cooling-Pulling-Pelletizing-Packaging Semi-auto model recycling and granulating machine need feeding in scraps material manually, the procesing flow is: Scraps material -Put into-Melt-Extrude-Water tank cooling-Pulling-Pelletizing-Packaging.

Model

FS-ZL110/300

FS-ZL120/220

FS-ZL125/360

Screw quantity

Single

Single

Double

Automation

Semi-auto

Semi-auto

Full-auto

Full-auto

Rated power

38KW

38KW

55KW

80KW

Capacity

80-100kg/h

80-100kg/h

100-120kg/h

150-200kg/h

Detailed Images

FS-ZL110/300

Semi-auto model, manual screen changer. Capacity 80-100kg/h. Steel Screw, very cheap price.

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Semi-auto Model FS-ZL120/220

Semi-auto model, hydraulic or electric screen changer. Capacity 80-100kg/h. 38CrMoAIA Screw, good quality and cheap price.

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Full-auto Model FS-ZL120/220

Full-auto model, hydraulic or electric screen changer. Capacity 100-120kg/h. 38CrMoAIA Screw, good quality. Equip with crushing and auto feeding system, big tank can store scraps. Also equip with granules drying equipment, can on-line drying the surface water of the recycle granules

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Full-auto Double Screws Model FS-ZL125/360

Full-auto double screws model, hydraulic or electric screen changer. Capacity 150-200kg/h. 38CrMoAIA Screw, good quality. Equip with crushing and auto feeding system, big tank can store scraps.

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At Longkou Fushi Packing Machinery Co., Ltd., we have been dedicated to the research, development, and manufacturing of plastic processing and packaging machinery since 1994. With decades of experience in PS foam food container production lines, EPE foam machines, thermoforming equipment, and recycling solutions, we understand the importance of efficient material recovery in modern manufacturing. Our PS Foam Recycle Machine is designed to help customers recycle waste polystyrene foam materials and convert them into reusable resources through an efficient and reliable process.

Polystyrene foam, commonly known as PS foam, is widely used in food containers, packaging boxes, protective materials, and disposable products because of its lightweight structure and good insulation performance. However, large amounts of waste PS foam are generated after use. Without proper recycling treatment, these materials may occupy storage space and create environmental pressure.

Our PS Foam Recycle Machine provides an effective solution for factories, recycling companies, and plastic processing enterprises. The machine can process waste PS foam products through crushing, melting, compacting, and forming procedures, helping users reduce waste and improve material utilization.

We know that recycling requirements are different from one customer to another. Some customers need high processing capacity, some focus on compact machine design, and others require integration with existing recycling systems. Therefore, our PS foam recycling equipment can be customized according to waste material type, production capacity, and factory conditions.

What Is Our PS Foam Recycle Machine?

Our PS Foam Recycle Machine is specialized equipment used to recycle waste polystyrene foam materials. It converts bulky foam waste into compact recycled material through mechanical processing and thermal treatment.

Compared with traditional disposal methods, foam recycling technology helps reduce waste volume and allows manufacturers to recover valuable plastic resources. The recycled material can be reused in suitable applications or further processed into new plastic products.

The machine usually includes feeding, crushing, heating, compacting, and forming systems. These components work together to transform lightweight foam waste into easier-to-handle recycled materials.

As an experienced PS foam recycling machine manufacturer, we focus on providing practical recycling solutions that improve resource efficiency and support sustainable production.

Comparison ItemPS Foam Recycle MachineTraditional Waste Disposal
Processing MethodMechanical recycling processDirect disposal
Waste VolumeReduces foam waste volumeRequires large storage space
Resource UtilizationRecovers reusable plastic materialsMaterial value is lost
Environmental ImpactSupports waste reductionCreates disposal pressure

Source: Comparison based on common PS foam waste treatment methods and our recycling equipment manufacturing experience.

How Does Our PS Foam Recycle Machine Work?

The working principle of our PS Foam Recycle Machine is based on reducing foam waste volume and converting waste material into reusable recycled resources. The main process includes feeding, crushing, melting, compacting, and output.

Waste Foam Feeding

Waste PS foam materials are collected and introduced into the machine through the feeding system. The feeding structure helps ensure stable material input.

Stable feeding improves processing efficiency and reduces interruptions during operation.

Foam Crushing Process

Large foam products are usually difficult to process directly because of their low density and large volume. The crushing system breaks waste foam into smaller pieces.

Smaller material size improves the efficiency of later recycling processes.

Heating and Compacting Process

After crushing, the foam material enters the heating and compacting section. The material volume is reduced through controlled processing.

This process transforms lightweight foam waste into denser recycled material that is easier to transport and reuse.

Recycled Material Output

The processed material is collected for further recycling applications. The compact recycled output improves transportation and storage efficiency.

Processing StageMain FunctionProduction Benefit
FeedingTransfers waste foamImproves operation stability
CrushingReduces foam sizeImproves processing efficiency
CompactingReduces material volumeImproves transportation
OutputCollects recycled materialSupports resource reuse

Source: Process information based on PS foam recycling technology principles and our recycling machinery experience.

Main Features of Our PS Foam Recycle Machine

Efficient Waste Foam Reduction

Waste PS foam takes up large storage space because of its lightweight and bulky structure. Our recycling machine helps reduce foam volume and improve waste management efficiency.

Improved Material Recovery

Instead of treating waste foam as useless material, the machine helps recover plastic resources for further utilization.

Stable Continuous Operation

The equipment is designed for industrial recycling environments and supports continuous processing according to customer production needs.

Customized Recycling Solutions

According to different waste sources and production requirements, machine configurations can be adjusted to provide suitable recycling solutions.

Technical Advantages of Our PS Foam Recycle Machine

At Longkou Fushi Packing Machinery Co., Ltd., we understand that foam recycling is not only about reducing waste volume but also about creating practical value from discarded materials. For companies using PS foam containers, packaging materials, and protective products, efficient recycling equipment can reduce waste handling costs and improve resource utilization. Our PS Foam Recycle Machine is designed based on real recycling requirements, helping customers process waste polystyrene foam in a more efficient and organized way.

With years of experience in PS foam food container production lines, EPE foam machines, thermoforming equipment, and recycling-related machinery, we understand the complete foam production cycle. From new material production to waste recovery, our goal is to provide equipment that supports efficient manufacturing and responsible resource management.

High Volume Reduction Efficiency

One of the biggest challenges of PS foam waste is its large volume. Although foam materials are lightweight, they occupy significant storage and transportation space.

Our PS foam recycling machine helps compress and reduce waste foam volume, making storage and transportation easier while improving overall waste management efficiency.

Efficient Material Recovery

PS foam is a recyclable plastic material. Proper recycling allows companies to recover valuable resources instead of sending waste directly for disposal.

Through crushing, heating, and compacting processes, our machine helps transform waste foam into reusable recycled material.

Stable Crushing and Processing Performance

Waste foam products often have different shapes and sizes, including food containers, packaging boxes, and protective materials.

The crushing system is designed to process different foam waste forms and prepare materials for the following recycling stages.

Energy-Saving Production Concept

Energy consumption is an important consideration for recycling equipment. Efficient processing helps reduce operating costs while maintaining recycling performance.

Our machine design focuses on reasonable structure, stable operation, and efficient material processing.

Easy Integration Into Existing Production Systems

Many customers already have foam production or packaging systems. Recycling equipment should work smoothly with existing factory processes.

Our PS foam recycling equipment can be configured according to customer factory layouts and production requirements.

Reliable Long-Term Operation

Recycling operations often require continuous running. Equipment reliability directly affects processing efficiency and production planning.

We focus on machine structure, component selection, and production testing to provide stable equipment for long-term use.

Technical AdvantageWaste Processing ChallengeCustomer Benefit
Volume Reduction TechnologyLarge foam storage spaceImproves transportation efficiency
Crushing and Compacting SystemIrregular foam waste shapeImproves recycling preparation
Stable Processing StructureProduction interruptionsSupports continuous operation
Customized ConfigurationDifferent recycling requirementsProvides suitable solutions

Source: Technical information based on our PS foam recycling equipment engineering experience and production testing.

Applications of PS Foam Recycle Machine

Our PS Foam Recycle Machine is suitable for factories, recycling companies, packaging manufacturers, and foam product suppliers that generate large amounts of polystyrene foam waste. The equipment helps customers improve waste management and recover reusable plastic resources.

PS Foam Food Container Recycling

PS foam food containers are lightweight and widely used in food packaging. After use, large quantities of foam waste may be generated.

Our recycling machine helps food packaging companies process waste containers and reduce disposal pressure.

Packaging Material Recycling

Many industries use PS foam packaging to protect products during transportation. After unpacking, these materials can become valuable recycling resources.

The machine helps packaging suppliers establish a more efficient recycling process.

Foam Manufacturing Factory Waste Recovery

During foam product manufacturing, production scraps and defective products may be generated.

Recycling these materials helps factories reduce waste and improve material utilization.

Recycling Industry Applications

Professional recycling companies collect different foam waste materials from various sources. A reliable PS foam recycling system helps them improve processing efficiency.

Application FieldWaste MaterialProcessing Purpose
Food Packaging IndustryPS foam containersWaste reduction and recovery
Packaging CompaniesFoam protection materialsResource recycling
Foam ManufacturersProduction scrapsMaterial reuse
Recycling PlantsCollected PS foam wasteCommercial recycling processing

Source: Application information based on common PS foam recycling scenarios and our equipment supply experience.

Manufacturing Process of Our PS Foam Recycle Machine

At Longkou Fushi Packing Machinery Co., Ltd., we believe reliable recycling equipment requires professional engineering, careful manufacturing, and strict quality control. Since 1994, we have continuously developed technologies for PS foam production lines, EPE foam machines, thermoforming equipment, and recycling solutions.

Our experience in foam processing allows us to understand both production requirements and recycling challenges. We focus on providing practical machines that create value throughout the product lifecycle.

Customer Requirement Analysis

Before manufacturing, our engineers evaluate waste material type, processing capacity, factory space, and recycling goals to recommend suitable equipment solutions.

Equipment Manufacturing and Assembly

During production, key components including feeding systems, crushing units, heating structures, and control systems are assembled and inspected carefully.

Testing Before Delivery

Before shipment, we test machine operation and verify important functions to ensure customers receive reliable recycling equipment ready for use.

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Address: Langao Industrial Zone, Longkou City, Shandong Province, 265709, China

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