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PE Foam Sheet Machine

    PE Foam Sheet Machine

    The PE Foam Sheet Machine is designed for producing lightweight closed-cell polyethylene foam sheets used in packaging, insulation, construction, automotive, and protective applications. Using advanced extrusion foaming technology, the machine delivers uniform cell structure, smooth surface quality, and stable sheet thickness. It supports continuous production with high efficiency, low material waste, and reliable performance. PE foam sheets provide excellent cushioning, moisture resistance, thermal insulation, and shock absorption. With automated controls and adjustable specifications, this m...
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Polyethylene foam sheet, which is also named as pearl cotton. It is a kind of new-type packing material with the features of damp proof, shock proof, sound insulation, heat preservation and good plasticity. It is an ideal substitute of traditional packing materials and used widely in the packing of electronic product, daily necessities, glass, pottery, electrical household appliances, furniture, hardware product, toy, etc.


SPECIFICATIONS FOR EPE FOAM SHEET EXTRUSION MACHINE

MODEL


FS-FPM180

APPLICABLE MATERIAL


LDPE

WIDTH OF PRODUCT

MM

1100×2000

THICKNESS OF PRODUCT

MM

3.0-16.0

INSTALLED POWER

KW

170

DIMENSION(LxWxH)

MM

32000x2500x2300

TOTAL WEIGHT

TON

bout17


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Screw Extruder Portion

Screw Bolt and Barrel Material

38CrMoAlA nitrogen treatment

Main Motor Style

Three-phase asynchronous motor with frequency converter

Driving Motor Power

45KW

Diameter of Screw Bolt

Φ105MM

L/D Ratio of Screw

55:01:00

Max Yield Per Hour

120KG/H


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Air Ring and Mold Drum

Material

Steel

Cooling Method

Wind and Water

Blower Motor Power

0.55KW

Diameter of Air Ring

φ700

Size of Mold Drum

According to Customer Requirements

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Haul Off Machine and Expansion Frame and Winding Unit

Size of Mirror Roller

φ400×1800 2pcs

Size of Expand Roller

φ150×1800 1pc

Expand Roller Material

Rubber and Aluminum

Winding Type

Dual Spindle Cantilever Translocation Type

Coiling Weight

Maximum 40KG

Coiling Diameter

Maximum 1600MM

Length Control

Meter Counter Control, Adjust Length


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At Longkou Fushi Packing Machinery Co., Ltd., we have been specializing in the design and manufacturing of plastic processing and packaging machinery since 1994. With decades of experience in foam production equipment, Thermoforming Machines, and customized industrial solutions, we understand that manufacturers need stable machines that can support continuous production and consistent product quality. Our PE Foam Sheet Machine is developed to help customers produce high-quality polyethylene foam sheets with reliable performance and efficient operation.

Polyethylene foam sheet, also known as PE foam sheet or EPE foam sheet, is widely used in packaging, construction, automotive, electronics, furniture, and protective material applications. Because of its lightweight structure, cushioning performance, moisture resistance, and flexibility, PE foam has become an important material for protecting products during transportation and storage.

Our PE Foam Sheet Machine is designed to provide a complete production solution for manufacturers who need stable foam sheet output. The machine integrates material melting, extrusion, foaming, cooling, shaping, and winding processes to produce continuous PE foam sheets with uniform thickness and consistent quality.

We understand that every customer has different production goals. Some customers focus on high output, some require different foam thicknesses, and others need customized solutions for specific applications. Therefore, we provide flexible machine configurations according to raw materials, product specifications, and factory requirements.

What Is Our PE Foam Sheet Machine?

Our PE Foam Sheet Machine is an industrial extrusion system used to manufacture polyethylene foam sheets continuously. The machine converts plastic raw materials into lightweight foam materials through controlled extrusion and foaming technology.

The production process starts with polyethylene material entering the extrusion system. After heating and melting, the material is mixed with suitable foaming agents and processed into a foam structure. The finished material is then cooled, shaped, and collected for further processing.

Compared with traditional manual production methods, an automatic PE foam sheet production machine provides better thickness control, higher production efficiency, and more stable product quality. It is suitable for factories requiring continuous foam sheet manufacturing.

As an experienced PE foam sheet machine manufacturer, we focus on creating practical equipment that helps customers improve productivity while controlling production costs.

Comparison ItemPE Foam Sheet MachineTraditional Manual Processing
Production MethodAutomatic extrusion foamingManual processing methods
Output CapacityContinuous industrial productionLimited production speed
Product ThicknessControlled by machine parametersMore difficult to maintain consistency
Quality StabilityUniform foam structureDepends on operation skills

Source: Comparison based on common foam sheet manufacturing methods and our experience producing plastic processing machinery.

How Does Our PE Foam Sheet Production Machine Work?

The working principle of our PE foam sheet machine is based on plastic extrusion foaming technology. The main production steps include raw material feeding, extrusion melting, foaming, cooling, shaping, and winding.

Raw Material Feeding

The production process begins when polyethylene materials enter the machine through the feeding system. Stable feeding ensures continuous production and consistent material supply.

Proper material control is important because it directly affects foam density, structure, and final product performance.

Extrusion and Melting Process

Inside the extruder, polyethylene materials are heated and melted into a uniform plastic flow. Temperature control and material mixing are important factors affecting foam quality.

The extrusion system provides stable pressure and material movement to support continuous production.

Foaming Process

During foaming, gas expands inside the plastic material and creates a lightweight cellular structure. The foam structure determines important properties such as cushioning ability and flexibility.

Our PE foam extrusion equipment is designed to help maintain uniform foam formation during production.

Cooling and Sheet Shaping

After foaming, the material needs proper cooling and shaping to maintain stable dimensions. This process affects sheet thickness, surface quality, and usability.

Winding and Product Collection

The finished PE foam sheet is collected through the winding system, making transportation and further processing more convenient.

Production StageMain FunctionInfluence on Product
FeedingProvides stable material supplyAffects production consistency
ExtrusionMelts and mixes materialDetermines material quality
FoamingCreates cellular structureAffects cushioning performance
Cooling and ShapingControls final dimensionsImproves product stability

Source: Process information based on PE foam extrusion technology principles and our equipment manufacturing experience.

Main Features of Our PE Foam Sheet Machine

Stable Foam Quality

Uniform foam structure is important for packaging and protection applications. Our machine helps maintain stable production conditions to improve product consistency.

Adjustable Sheet Thickness

Different applications require different foam thicknesses. The machine can be adjusted according to customer product requirements.

Efficient Continuous Production

The continuous extrusion design helps manufacturers improve production efficiency and maintain stable supply capacity.

Wide Application Range

PE foam sheets produced by our machine can be used in packaging, construction protection, automotive components, electronics protection, and many other industries.

Technical Advantages of Our PE Foam Sheet Machine

At Longkou Fushi Packing Machinery Co., Ltd., we understand that producing high-quality PE foam sheets requires stable control of every production stage. From raw material melting to final sheet winding, small changes in temperature, pressure, or cooling conditions can affect foam density, thickness, and surface quality. Therefore, our PE Foam Sheet Machine is designed to provide stable production performance and reliable output for industrial users.

With years of experience in plastic processing machinery manufacturing, we focus on practical factory requirements. Our engineers consider production efficiency, energy consumption, material utilization, operation convenience, and maintenance needs when designing equipment.

Stable Extrusion and Foaming Performance

The extrusion system is the core part of a PE foam sheet production line. Stable melting and material flow directly influence the final foam quality.

Our machine provides controlled extrusion conditions to help maintain uniform material processing. This supports consistent foam structure and improves product reliability during continuous operation.

Uniform Foam Cell Structure

The internal foam structure determines important properties such as cushioning performance, flexibility, and impact protection. Uneven foam cells may reduce product performance.

Our PE foam extrusion machine focuses on stable foaming conditions to help manufacturers produce sheets with more consistent internal structures.

Precise Thickness Control

Different applications require different PE foam sheet thicknesses. Packaging materials may need flexible thin sheets, while industrial protection applications may require thicker foam products.

Our equipment allows adjustment of production parameters according to customer requirements, helping manufacturers produce suitable foam sheet specifications.

High Material Utilization Efficiency

Raw material cost is an important factor in foam product manufacturing. Reducing unnecessary waste helps factories improve production profitability.

Stable extrusion control and optimized production processes help improve material utilization and reduce defective products.

Energy-Efficient Production Design

Energy consumption affects the operating cost of plastic processing factories. A well-designed machine can help reduce energy waste while maintaining production performance.

Our PE foam sheet production machine is developed with attention to heating efficiency, stable operation, and long-term production requirements.

Easy Operation and Maintenance

Production equipment should be easy for operators to understand and maintain. Complicated operation may increase training time and affect factory efficiency.

We focus on practical machine design, allowing operators to manage production settings and perform regular maintenance more conveniently.

Technical FeatureProduction ChallengeCustomer Benefit
Stable Extrusion SystemMaterial flow fluctuationImproves foam quality consistency
Controlled Foaming ProcessUneven foam structureImproves cushioning performance
Adjustable Production ParametersDifferent sheet requirementsSupports customized products
Continuous Production DesignLow production efficiencyImproves factory output

Source: Technical information based on our PE foam equipment engineering experience and production testing.

Applications of PE Foam Sheet Machine

PE foam sheets produced by our PE Foam Sheet Machine are widely used because of their lightweight structure, flexibility, cushioning ability, and moisture resistance. The equipment provides production solutions for many industries that require protective and functional foam materials.

Packaging Industry

Packaging is one of the largest application areas of PE foam sheets. The material is commonly used to protect products during transportation and storage.

PE foam sheets can be processed into protective layers, liners, separators, and cushioning materials for different products.

Electronics Protection

Electronic products often require lightweight materials that prevent scratches and impact damage during handling.

PE foam provides a soft protective surface and is widely used for electronic product packaging.

Automotive Industry

Automotive manufacturers use PE foam materials for interior protection, component packaging, and noise reduction applications.

Stable foam sheet production helps suppliers provide consistent materials for automotive applications.

Construction and Building Protection

PE foam sheets can also be used in construction applications because of their flexibility and insulation properties.

They are often used for floor protection, gap filling, and surface protection during construction projects.

Furniture and Household Products

Furniture manufacturers use PE foam sheets to protect surfaces during production, storage, and transportation.

IndustryPE Foam Sheet ApplicationMain Advantage
PackagingCushioning and protective layersImpact protection
ElectronicsProduct protection materialsScratch prevention
AutomotiveComponent protectionLightweight performance
ConstructionSurface protection and insulationFlexible usage

Source: Application information based on common PE foam product uses and our experience supplying foam production machinery.

Manufacturing Process of Our PE Foam Sheet Machine

At Longkou Fushi Packing Machinery Co., Ltd., we believe reliable machinery comes from professional manufacturing and continuous improvement. Since 1994, we have developed mature technologies in PS foam food container production lines, EPE foam machines, fruit processing equipment, Knotless Net Machines, and thermoforming systems.

Our experience across different industries helps us understand customer requirements from production efficiency to final product quality.

Engineering Design

Before manufacturing, our engineers evaluate product specifications, raw materials, production capacity, and factory conditions to design suitable machine solutions.

Machine Assembly and Inspection

During assembly, the extrusion system, heating components, cooling system, and winding structure are installed and checked carefully.

Testing Before Delivery

Before shipment, we test machine operation and inspect important functions to ensure customers receive reliable equipment ready for production.

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Telephone: +86 15253598306

Email: sales@fushijixie.cn

Address: Langao Industrial Zone, Longkou City, Shandong Province, 265709, China

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