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PS Foam Sheet Extusion Line

    PS Foam Sheet Extusion Line

    The PS Foam Sheet Extrusion Line is designed for continuous production of lightweight and durable polystyrene foam sheets. It is widely used for food trays, disposable containers, packaging inserts, insulation boards, and industrial applications. Featuring advanced extrusion technology, precise temperature control, and stable foaming performance, this line delivers uniform sheet thickness and smooth surface quality. The automated system improves production efficiency while reducing material waste and labor costs. Compatible with various production capacities, it supports reliable long-term ope...
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This PS foam sheet extrusion machine produce PS foam sheet, which is a kind of new-type packing with the features of shock proofing, sound insulating, heat preservation, damp proof, safety, and good plasticity. It is used widely in the packing of food, fruit, electronic product, daily necessities, hardware product, advertisement plate, etc.

Model

FS-FPP75/90

FS-FPP105/120

FS-FPP120/135

FS-FPP135/150

Foaming Rate

20-30

20-30

20-30

20-30

Width of product(mm)

660

660-1180

660-1180

660-1180

Cutting Mode

Single or double cutter

Thickness of product(mm)

1.0-2.0

1.0-3.5

2.0-5.0

2.0-6.0

Cooling method

Air or water cooled

Output

60-90

150-220

250-320

300-350

Installed Capacity(kw)

120

200

300

350

Dimensions(L*W*H)(m)

26*4*2.8

30*4.1*2.8

38*4.2*3.2

40*4.2*3.2

Total Weight(T)

10

12

18

20

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At Longkou Fushi Packing Machinery Co., Ltd., we have been focusing on plastic processing and packaging machinery manufacturing since 1994. With years of experience in PS foam food container production lines, PE foam machines, thermoforming equipment, and customized extrusion systems, we understand the importance of stable production, energy efficiency, and consistent product quality. Our PS Foam Sheet Extrusion Line is designed to help manufacturers produce high-quality polystyrene foam sheets efficiently for food packaging, disposable products, protective packaging, and other industrial applications.

PS foam sheets are widely used because they are lightweight, heat-resistant, moisture-resistant, and provide good cushioning performance. They are commonly processed into food containers, trays, packaging boxes, insulation materials, and disposable products. To meet increasing market demand, manufacturers need reliable foam sheet extrusion equipment that can provide continuous production and stable output.

Our PS Foam Sheet Extrusion Line integrates material feeding, extrusion, foaming, sheet forming, cooling, traction, and winding systems into one complete production solution. The line is designed to help customers improve production efficiency while maintaining uniform foam structure and product quality.

We know every customer has different production requirements. Some customers focus on high-speed food container production, some need thicker foam sheets for packaging applications, and others require customized sheet width and density. Therefore, our PS foam sheet extrusion machine can be adjusted according to raw materials, production capacity, product specifications, and factory conditions.

What Is Our PS Foam Sheet Extrusion Line?

Our PS Foam Sheet Extrusion Line is a complete production system used to manufacture continuous polystyrene foam sheets. Through extrusion foaming technology, the line converts PS resin materials into lightweight foam sheets with controlled thickness, density, and surface quality.

Compared with traditional production methods, an automatic PS foam sheet extrusion line provides better production stability and higher efficiency. It allows manufacturers to produce large quantities of foam sheets with consistent quality.

The complete line usually includes a feeding system, extruder, foaming system, cooling and shaping unit, traction device, cutting or winding system, and electrical control system. Each part works together to ensure smooth continuous production.

As an experienced PS foam sheet extrusion line manufacturer, we focus on providing practical solutions that help customers improve manufacturing efficiency and create competitive foam products.

Comparison ItemPS Foam Sheet Extrusion LineTraditional Foam Sheet Production
Production MethodContinuous automatic extrusionMore manual operation required
Product ConsistencyStable thickness and density controlMore variation possible
Production CapacitySuitable for large-scale manufacturingLower production efficiency
CustomizationAdjustable sheet specificationsLimited flexibility

Source: Comparison based on common foam sheet production methods and our experience manufacturing extrusion equipment.

How Does Our PS Foam Sheet Extrusion Line Work?

The working principle of our PS Foam Sheet Extrusion Line is based on continuous extrusion foaming technology. The production process includes material feeding, plastic melting, foaming, sheet forming, cooling, and final collection.

Raw Material Feeding

PS resin materials and required additives are introduced into the feeding system. Stable material supply is important for maintaining continuous production.

Accurate feeding helps improve product consistency and reduce production fluctuations.

Extrusion and Melting Process

Inside the extruder, PS materials are heated and melted into a uniform plastic flow. The extrusion system provides stable pressure and temperature control.

Stable extrusion conditions are important for achieving uniform foam structure and reliable sheet quality.

Foaming Process

During the foaming stage, gas is introduced into the melted material to create a lightweight cellular structure.

Proper control of the foaming process affects sheet density, strength, and insulation performance.

Sheet Forming and Cooling

The foamed material passes through forming equipment to create continuous sheets with required width and thickness.

Cooling systems help stabilize the sheet structure and improve dimensional accuracy.

Traction and Collection

The finished foam sheet is pulled forward and collected through winding or cutting systems according to customer requirements.

Production StageMain FunctionProduct Influence
ExtrusionMelts and mixes PS materialDetermines material stability
FoamingCreates cellular structureAffects density and insulation
FormingControls sheet shapeDetermines thickness accuracy
CoolingStabilizes structureImproves product quality

Source: Process information based on PS foam extrusion technology principles and our production equipment experience.

Main Features of Our PS Foam Sheet Extrusion Line

Stable Continuous Production

The automatic extrusion process allows manufacturers to produce foam sheets continuously and maintain stable supply for large orders.

Uniform Foam Structure

Consistent foam structure improves product performance including cushioning ability, insulation, and lightweight characteristics.

Flexible Sheet Specifications

The production line can be customized for different sheet thicknesses, widths, and application requirements.

Efficient Material Utilization

Stable production control helps reduce material waste and improve manufacturing efficiency.

Technical Advantages of Our PS Foam Sheet Extrusion Line

At Longkou Fushi Packing Machinery Co., Ltd., we understand that producing high-quality PS foam sheets requires stable extrusion technology, accurate process control, and reliable machine performance. In real production environments, problems such as uneven foam cells, unstable sheet thickness, excessive material waste, and frequent machine stops can directly affect manufacturing costs and delivery schedules. Therefore, our PS Foam Sheet Extrusion Line is developed to provide stable production performance and help customers achieve efficient foam sheet manufacturing.

With our long-term experience in PS foam food container production lines, PE foam machines, thermoforming equipment, and customized plastic processing systems, we understand the complete process from raw materials to final products. Our focus is not only on producing machines, but also on helping customers build reliable production solutions.

Advanced Extrusion Control Technology

The extrusion system is the heart of a PS foam sheet production line. Stable melting, mixing, and material flow directly affect foam sheet quality.

Our extrusion system is designed to maintain stable temperature and pressure conditions, helping produce foam sheets with consistent structure and performance.

Uniform Foam Cell Structure

The internal cell structure of PS foam determines important properties such as lightweight performance, cushioning ability, and insulation effect.

Our PS foam sheet extrusion equipment focuses on stable foaming control to help manufacturers achieve uniform foam structures and reliable product quality.

Precise Sheet Thickness Adjustment

Different applications require different foam sheet thicknesses. Food containers, packaging materials, and industrial products may have different specifications.

The machine allows production parameters to be adjusted according to customer requirements, supporting flexible product development.

High Production Efficiency

Large-scale foam sheet production requires equipment that can operate continuously and maintain stable output.

Our automatic PS foam sheet extrusion line reduces manual operation and improves production efficiency for manufacturers handling large orders.

Energy-Efficient Production Design

Energy consumption is an important consideration in modern manufacturing. Efficient machine operation helps customers reduce production costs.

Our equipment structure is designed to improve processing efficiency while maintaining reliable production performance.

Customized Production Solutions

Different customers have different production goals. Some need wider foam sheets, some need higher output, and others require integration with downstream thermoforming equipment.

We provide customized PS foam sheet extrusion solutions based on material type, product specifications, factory layout, and production requirements.

Reliable Long-Term Operation

Industrial production requires machines that can operate reliably for many years. Equipment stability directly affects production planning and customer delivery.

Since 1994, we have continuously improved our machinery design and manufacturing processes to provide dependable equipment for global customers.

Technical AdvantageCommon Production ProblemCustomer Benefit
Stable Extrusion SystemMaterial flow instabilityImproves sheet quality consistency
Foaming Control TechnologyUneven foam cellsImproves product performance
Adjustable Sheet ParametersLimited product rangeSupports customized production
Automatic Production DesignHigh labor requirementsImproves manufacturing efficiency

Source: Technical information based on our PS foam extrusion equipment engineering experience and production testing.

Applications of PS Foam Sheet Extrusion Line

Our PS Foam Sheet Extrusion Line is widely used in industries that require lightweight, protective, and easy-processing foam materials. The produced PS foam sheets can be further processed through thermoforming, cutting, laminating, and other technologies.

Food Container Manufacturing

PS foam sheets are commonly used as raw materials for disposable food containers, trays, plates, and packaging products.

Combined with Thermoforming Machines, manufacturers can efficiently produce various food packaging products.

Protective Packaging Industry

Because PS foam provides cushioning and lightweight protection, it is widely used for packaging electronics, household products, and fragile goods.

Insulation Material Applications

PS foam sheets can also be used in insulation-related applications due to their lightweight structure and thermal performance.

Disposable Product Manufacturing

Disposable cups, trays, and containers can be manufactured using PS foam sheets produced by our extrusion lines.

Application IndustryTypical ProductMain Function
Food PackagingFoam trays and containersLightweight food protection
Industrial PackagingProtective foam sheetsImpact protection
Thermoforming IndustryFormed plastic productsRaw material supply
Insulation IndustryFoam insulation sheetsThermal protection

Source: Application information based on common PS foam sheet uses and our experience supplying foam production equipment.

Manufacturing Process of Our PS Foam Sheet Extrusion Line

At Longkou Fushi Packing Machinery Co., Ltd., we believe reliable equipment comes from professional design, careful manufacturing, and strict quality management. Since our establishment in 1994, we have continuously developed technologies for PS foam production lines, PE foam machines, thermoforming systems, and customized plastic processing equipment.

Our production experience helps us understand the needs of different industries. We focus on providing machines that are practical, stable, and suitable for long-term industrial use.

Engineering Design and Solution Planning

Before manufacturing, our engineers evaluate product requirements, material characteristics, production capacity, and factory conditions to design suitable extrusion solutions.

Equipment Manufacturing and Assembly

During production, key systems including extruders, foaming units, forming devices, cooling systems, and control components are assembled and inspected carefully.

Factory Testing Before Delivery

Before shipment, we test machine operation and verify important functions to ensure customers receive reliable PS foam sheet extrusion equipment ready for production.

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Email: sales@fushijixie.cn

Address: Langao Industrial Zone, Longkou City, Shandong Province, 265709, China

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